Case Study

RPA-Powered Automation Saves a Global Leather Manufacturer 5+ Hours Every Week

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A global leather manufacturing organization operating under ECCO required a reliable and streamlined approach to manage centralized production, inventory, and reporting data across departments.

The client partnered with us to address inefficiencies in their existing reporting and data distribution processes and sought a smoother operational reporting flow.

Technology Stack

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Blue Prism
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Client Vision

Our client envisioned an efficient reporting ecosystem to support its global leather manufacturing operations under the ECCO brand. With growing data volumes and increasing reliance on SAP PTA and Power BI, the business aimed to eliminate manual effort in daily inventory reporting and ensure accurate inventory movement and stock data availability across departments.

Their goal was to establish an automated reporting flow that is capable of delivering SAP inventory data on time, improving consistency across analytics platforms, and more. The client sought to improve data governance by centralizing data in SharePoint and enabling faster visibility into key reports.

Overall, the client wanted a more reliable reporting system that would help different departments work more efficiently and have better access to information.

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Lack of Automation:

Daily uploads of SAP MB51 and MB52 reports were manually performed, which required repeated user action.

Repetitive Multi-System Workflow:

Users had to navigate across SAP PTA, SharePoint for storage, Excel for processing, and Outlook for communication in every cycle.

High-Time Consumption:

A defined portion of operational effort, approximately 5 man-hours per week, was spent only on formatting, routine extraction, and distribution of reports instead of analysis.

Human-Input Errors:

Manual selection of SAP variants, posting date ranges, and filters sometimes resulted in incorrect or inconsistent outputs. Excel-based cleanup activities, such as eliminating unwanted rows and formatting, increased the risk of inconsistencies.

Impact on Business Reporting:

Poor quality data made Power BI dashboards and business insights less reliable.

Single-User Dependency Risks:

The whole process of reporting lacked a fixed automated workflow, which led to variations in execution based on user handling. The process heavily relied on a few trained employees who were responsible for executing the entire process, which created bottlenecks.

Business Continuity Concerns:

In the event of employee absence, unavailability, or delays, the report generation timelines were affected, causing other processes to lag. Teams had to make decisions based on either outdated or partially updated information.

No Real-Time Execution Tracking:

There was no system to monitor whether the report generation process was running or had been completed successfully.

Absence of Failure Notifications:

In case of errors, there was no proper automated recovery mechanism or handling of execution failures, which led to delayed issue identification.

Limited Scalability:

These challenges increased operational risk in a critical reporting process and constrained business growth and scalability.

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End-to-End RPA Automation:

ConvexSol designed and implemented a comprehensive RPA solution to execute SAP PTA transaction codes MB51 and MB52 without manual intervention.

Automated Report Configuration:

Predefined SAP variants, report settings, and date parameters were automatically applied to eliminate manual input errors and ensure consistency.

Automated Data Extraction:

Report outputs were automatically exported from SAP into Excel for further processing. This removed unnecessary total rows and standardized report outputs before distribution.

Improved Data Consistency:

Automated processing minimized the risk of human errors and ensured reliable data availability for downstream reporting systems.

Automated SharePoint Uploads:

Processed reports were automatically uploaded to designated SharePoint locations without user involvement.

Version Replacement Management:

Existing report files were automatically replaced with the latest versions to maintain a single source of truth.

Reliable Data Availability:

Business users and reporting systems always have access to the most recent inventory and stock data.

Business-Aligned Scheduling:

The automation was configured to run on a predefined schedule in line with business reporting requirements.

Unattended Execution:

Reports were generated and distributed without requiring employee participation or monitoring. The process ensured that reports were available before business hours for timely decision-making.

Automated Status Notifications:

Email notifications were sent automatically upon successful completion or failure of the process.

Exception and Recovery Handling:

Built-in logic managed SAP delays, system interruptions, and execution exceptions to improve process reliability.

PDD-Compliant Implementation:

The automation was developed in accordance with the approved Process Design Document (PDD) to ensure consistency.

Scalable Automation Framework:

The standardized workflow reduced dependency on individual users. The solution established a foundation for automating additional SAP reporting processes in the future.

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Impact and Results

100% Elimination of Manual Reporting

Automation completely removed manual involvement in the daily execution, processing, and distribution of SAP MB51 and MB52 reports. The Robotic Process Automation (RPA) solution freed employees from repetitive administration tasks.

5+ Man-Hours Saved Every Week

By automating report generation, data cleansing, SharePoint uploads, and alerts, the organization saved approximately 5+ man-hours per week that could be redirected toward higher-value business activities.

Improved Data Accuracy & Reporting Consistency

By implementing an automated and standardized reporting workflow, ConvexSol eliminated common manual errors in report execution, date selection, and data processing. This enabled more accurate data for Power BI reporting and business decision-making.

Guaranteed Report Availability Before Business Hours

Our team designed the automation to execute on a predefined schedule, ensuring that inventory and stock reports were generated, processed, and made available by 6.00 AM each day. This helped business teams with timely access to critical operational data.

Reduced Operational Risk & Increased Process Reliability

Through unattended automation, automated notifications, and exception-handling capabilities, ConvexSol eliminated the need for depending on individual users and built a reliable reporting framework capable of supporting future business growth.

Final Thoughts

By implementing end-to-end RPA solutions for SAP inventory reporting, ConvexSol helped the client eliminate manual effort, ensure accurate reporting, and the timely availability of business-critical data.

We helped in automating the workflow, which resulted in streamlined SAP report generation, data processing, SharePoint uploads, and the creation of a standardized reporting framework. With reduced risk and enhanced visibility for Power BI analytics, the solution improved everyday efficiency and established a scalable foundation for future automation initiatives across the organization.

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